Heavy-Duty, No-Drill | Roof Rack for FJ Cruiser by Expedition One
Every FJ Cruiser owner faces the same dilemma: how to carry more gear without compromising your vehicle's legendary capability. Generic roof racks fail under real-world conditions, cheap alternatives require permanent modifications, and most systems simply can't handle the demands of serious overlanding. The Expedition One Mule Ultra Roof Rack eliminates these concerns with a precision-engineered solution that transforms your FJ's cargo capacity while maintaining its rugged character.
The Expedition One FJ Cruiser Roof Rack is engineered for overlanders who demand reliability, clean installation, and unmatched versatility. Whether you’re mounting a rooftop tent for a week-long expedition or securing bulky gear for a weekend trail run, this rack delivers peace of mind with its rugged, no-compromise design. Every component is precision-tested to ensure it withstands the harshest terrains—because your adventures deserve nothing less.
Key Features & Benefits
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- Precision No-Drill Installation
Utilizes factory mounting points exclusively—preserve your FJ's integrity while adding serious cargo capability.
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- Professional-Grade Load Ratings
250-pound dynamic capacity for highway travel, 500-pound static rating for base camp setups.
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- Flat Rail System Versatility
Modular design accepts roof top tents, cargo boxes, kayak mounts, and custom accessories with ease.
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- Lightweight Aluminum Construction
Maximizes payload capacity without adding unnecessary weight—maintain your FJ's performance characteristics.
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- American Manufacturing Excellence
Handcrafted in Ogden, Utah with aerospace-grade materials and precision fabrication techniques.
Expedition One Innovation
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- Optional Front Fascia Light Bar Integration
Accommodates up to 40" LED light bars for serious night driving capability.
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- Roof Top Tent Load Bar System Ready
Pre-engineered mounting points for seamless RTT integration with proper weight distribution.
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- Flexible Mounting Architecture
Multiple mounting points along the entire rail system for unlimited accessory configurations.
Technical Specifications
| Vehicle Compatibility |
Toyota FJ Cruiser |
| Dynamic Load Capacity |
250 lbs (highway speeds) |
| Static Load Capacity |
500 lbs (stationary) |
| Construction |
All-aluminum lightweight design |
| Rail System |
Flat load bar design with modular mounting |
| Installation |
No-drill, factory mounting points only |
| Light Bar Compatibility |
Up to 40" LED light bar (optional cutout) |
| Outside Dimensions |
48.38" (W) x 90.28" (L) x 6.17" (H) x 41.19" (Inside W) x 74.88" (Inside L) |
| Manufacturing |
Made in USA |
| Finish |
Corrosion-resistant aluminum coating |
Your Adventure, Guaranteed: Drive with Confidence!
We stand by the superior quality and durability of the FJ Cruiser Mule Ultra Roof Rack. It's built to last a lifetime of adventures. If you're not 100% satisfied for any reason, simply contact us within 30 days of purchase. Lifetime Warranty. If you ever encounter an issue due to manufacturing defects, we'll make it right. Adventure with complete confidence.
Frequently Asked Questions
+ Will this roof rack fit my FJ Cruiser without drilling?
Yes! The Expedition One Mule Ultra Roof Rack is specifically designed for no-drill installation using only your FJ Cruiser's factory mounting points. This preserves your vehicle's structural integrity and resale value while providing professional-grade cargo capacity.
+ How much weight can I safely carry on this rack?
The system is rated for 250 pounds of dynamic load (while driving) and 500 pounds of static load (when parked). These ratings ensure safe highway travel while providing substantial cargo capacity for roof top tents, gear boxes, and expedition equipment.
+ Can I mount a roof top tent on this rack?
Absolutely! The Mule Ultra features a dedicated Roof Top Tent Load Bar System with optimized mounting points and weight distribution designed specifically for RTT installation. The 250-pound dynamic rating easily accommodates most roof top tents on the market.
+ What's included with the light bar cutout option?
The optional front fascia light bar cutout accommodates LED light bars up to 40 inches in length. This integrated design maintains the rack's structural integrity while providing serious illumination capability for night driving and trail work.
+ How does the modular rail system work?
The flat load bar rail system features multiple mounting points along its length, allowing you to position and reposition accessories exactly where needed. This flexibility means you can adapt your cargo configuration for different trips without purchasing additional hardware.
+ What's the lead time for delivery?
Each roof rack is handcrafted to order in our Utah facility. Current production schedule shows 4-6 weeks from order to delivery. This ensures every system meets our exacting quality standards and is properly configured for your specific requirements.
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