Expedition One Mule SAM Roof Rack - Ford Bronco (2021+)

100% No-Drill Install. 500 lbs Static Load. Made in the USA.

Durable & High-Capacity

Are you tired of limited cargo space? Are you looking for a roof rack that can safely handle all your heavy outdoor gear without putting immense stress on your hardtop?

The Expedition One Mule SAM Roof Rack is designed to tackle the exact challenges faced by Bronco owners. It provides a robust, customizable solution for transporting gear while enhancing your Bronco's functionality and aggressive off-road style.

Why Expedition One Built the Mule SAM:

The Pain: The factory MIC hardtop is notoriously weak. Most generic aftermarket racks either require permanently drilling into the fiberglass or utilize standard T-slots that bend easily under the weight of rooftop tents.
The Expedition One Solution: A rock-solid rack utilizing proprietary HD Extruded Aluminum load bars that offer 3X the structural strength of standard T-slots. It is engineered for a 100% no-drill installation to protect your hardtop while delivering a massive 500lb capacity.

Expedition One Mule SAM Roof Rack on a 4-Door Ford Bronco

Production Lead Time Notice

Lead Time: 4 Weeks. This premium rack is meticulously handcrafted and built to order in the USA to ensure an absolute perfect fit for your Bronco.

Key Features: Mule SAM Bronco

100% No-Drill Install

Preserve your hardtop's integrity. Mounts securely to your Bronco's factory locations, ensuring a straightforward process without any permanent modifications.

Professional Load Rating

Built for serious gear. Confidently supports up to 250 lbs dynamically (moving) and an impressive 500 lbs statically (parked).

Proprietary Load Bars

Features heavy-duty 5" x 1" extruded aluminum load bars offering superior strength and a wider platform than common off-the-shelf T-slots.

Form-Fitting Aesthetics

Each rack is designed to perfectly follow the specific contours of the 2021+ Bronco, resulting in a sleek, integrated aerodynamic look.

Two Size Options

Specifically engineered and available in two distinct lengths to perfectly fit both the 2-Door and 4-Door Bronco models.

Expandable Capacity

The 4-Door comes with 5 bars (expandable to 8), and the 2-Door comes with 3 bars (expandable to 6) as your gear needs grow.

All-Weather Finish

Constructed from 3/16" formed aluminum side rails, featuring a textured black powder coat finish for added durability against the elements.

USA Manufactured

Proudly designed, engineered, and handcrafted in the USA, guaranteeing top-tier quality control and rugged dependability.

Is Installation a Concern?

With its high weight capacity, custom fit, and rugged construction, this rack addresses the common concerns of outdoor enthusiasts. The Mule SAM is built on a proven engineering foundation using robust 3/16" formed aluminum alloy side rails.

Installation is straightforward and designed to be a one-person job, typically taking around 3-4 hours using standard hand tools. Most importantly, the rack fits seamlessly on both 2-Door and 4-Door Bronco models without requiring any drilling, fully preserving the integrity of your hardtop.

250 lbs

Dynamic Load

500 lbs

Static Load

0 Drills

Bolt-On Install

USA

Made In

Technical Specifications

Vehicle Compatibility	Ford Bronco 2021+ (Requires Factory Hardtop)
Model Options	Selectable for 2-Door or 4-Door
Side Rail Specification	3/16" Formed Aluminum
Load Bar Profile	Proprietary 5" x 1" HD Extruded Aluminum
4-Door Configuration	5 Load Bars Included (Expandable up to 8)
2-Door Configuration	3 Load Bars Included (Expandable up to 6)
Installation Type	Factory Hardtop Mount (100% No Drilling Required)
Finish	Durable Black Powder Coat (Anodized Bars)
Load Capacity*	250 lbs Dynamic \| 500 lbs Static

*It is recommended that the roof rack load not exceed the OEM roof carrying capacity per your vehicle manufacturer's recommendations.

Installation Manual

For detailed information on assembling and installing the Expedition One Mule SAM Roof Rack on your Bronco, please check out the official installation manual below.

Download Bronco Mule SAM Installation Guide

Frequently Asked Questions

+ What specific Bronco models does this rack fit?

This Mule SAM Roof Rack is designed to fit the Ford Bronco from model years 2021 to present. It is available in specific versions for both the 2-Door and 4-Door models that are equipped with the factory hardtop.

+ Is drilling required for installation?

No, the rack features a 100% no-drill installation. It is designed to mount securely using the vehicle's factory mounting points, ensuring a straightforward process without any permanent modifications to your Bronco's hardtop.

+ What is the weight capacity of the rack?

The rack is rated for a dynamic load of 250 lbs (when driving) and a static load of 500 lbs (when parked). It is crucial to consult your Bronco's owner's manual for the vehicle's maximum roof load capacity and never to exceed that factory-specified limit.

+ Can I customize the number of crossbars?

Yes. The 4-Door model comes with five standard load bars and can be upgraded to a total of eight. The 2-Door model comes with three standard load bars and can be upgraded to a total of six, allowing for maximum support and customization for your specific gear.

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