Built Tough | Transform Your Truck Into The Ultimate Overlanding Rig | OVS Discovery Bed Rack

Are you tired of worrying about whether your rack system can handle the rigors of the trail? Frustrated with limited mounting options that force compromises in your gear setup? Concerned about drilling into your truck's bed and voiding warranties?

The Discovery Rack eliminates these worries with its revolutionary design that combines rugged durability with unparalleled versatility.

The Overland Vehicle Systems Discovery Rack is the premium, multipurpose cab-height (both mid-size and full-size) truck bed rack engineered for serious overlanders who demand reliability, versatility, and rugged performance.

It is designed as a no-drill, direct bolt-on solution for both mid-size and full-size short bed trucks, this robust system provides the ultimate foundation for your roof top tent, 270° awning, recovery gear, and expedition equipment without compromising your vehicle's integrity.

Key Features & Benefits

✅ Universal Mounting System: 4-sided T-slot bars and adjustable 1.75" square top rails accommodate virtually any mounting bracket and cargo management system

✅ Integrated Utility Features: Side mounting plates with Mole-style holes securely mount gas/water cans, jacks, and recovery gear without additional hardware

✅ Removable Storage Shelf: Keep valuable items like propane bottles, CO2 tanks, and air compressors organized and accessible

✅ Heavy-Duty Construction: Professional-grade steel with reinforced welded corners and premium 2-stage black powder coat finish

✅ Full-Length Rails: Integrated tie-down points along the entire length provide endless securing options for oversized gear

✅ Marine-Grade Hardware: Stainless steel components resist corrosion in all environments and weather conditions

Unique Design Advantages

💡 No-Drill Installation: Unlike competitor racks that require permanent modifications, our direct bolt-on system preserves your truck's resale value and warranty

💡 Cab-Height Profile: Optimized height maintains visibility while maximizing interior space for roof top tents and gear storage

💡 Riser Option (Full Size): Included risers provide additional clearance for certain truck models and applications

Technical Specifications

Feature	Mid Size Truck Short Bed	Full Size Truck Short Bed
Crossbar Length	51.25"	60"
Accessory Plate Length	41"	48"
Overland Length	57"	64.25"
Overall Height	22"	22.5" (24.5" with risers)
Dynamic Weight Capacity	450 lbs	TBA
Static Weight Capacity	1350 lbs	TBA
Shipping Weight	186 lbs	205 lbs

Additional Information

+ Construction & Finish Details

Marine Grade Stainless Steel Hardware for corrosion resistance
2-Stage Black Powder Coat finish for durability
Heavy-duty welded corners for maximum strength
Professional-grade square tubing construction

+ Compatibility Information

Compatible with: Most mid-size and full-size trucks with short beds (stock/basic trim levels)

NOT Compatible with:

Ram Trucks with RAMBOX trims
Ford Ranger Series
Ford Maverick Series
Nissan Frontier Series
GM Trucks Carbon Pro Trims

+ Warranty Information

Limited Lifetime Structural Warranty: Coverage against manufacturing defects in structural components

Five-Year Finish Warranty: Protection against finish defects and premature wear

Installation Manual - OVS Discovery Bed Rack

For detailed installation instructions, please download the manual below.

OVS Discovery Rack Assembly & Installation

Frequently Asked Questions

+ What trucks are compatible with the Discovery Rack?

The Discovery Rack is designed for most mid-size and full-size short bed trucks. Please note it is NOT compatible with: Ram Trucks with RAMBOX, Ford Ranger series, Ford Maverick series, Nissan Frontier series, or GM Trucks with Carbon Pro trim. The rack installs to stock/basic trim level bed types only - trucks with additional accessories (spare tire carriers, tool boxes, third-party rail accessories) will need these removed for compatibility.

+ Does installation really require no drilling?

Yes! The Discovery Rack features a revolutionary direct bolt-on design that utilizes existing factory mounting points. This preserves your truck's integrity, maintains warranty coverage, and eliminates concerns about rust starting at drill points. Installation typically takes 2-3 hours with basic tools.

+ What is included with the rack system?

Each Discovery Rack comes complete with all necessary marine-grade stainless steel hardware for installation, the removable utility shelf, and comprehensive instructions. The Full Size variant also includes riser extensions for additional clearance when needed.

+ Can I mount a rooftop tent and an awning at the same time?

Yes, the Discovery Rack is specifically designed to easily mount both a rooftop tent and an awning, along with other accessories, to enhance your overlanding experience.

+ How does the warranty work?

Overland Vehicle Systems stands behind the Discovery Rack with our industry-leading Limited Lifetime Structural Warranty against manufacturing defects, plus a 5-year finish warranty that protects against corrosion and peeling. This exceptional coverage demonstrates our confidence in the product's durability and performance.

+ Can I use this rack without a roof top tent?

Absolutely! While perfect for roof top tents, the Discovery Rack excels at countless other applications including mounting awnings, recovery boards, lighting systems, storage boxes, kayak carriers, and more. Its versatile design significantly increases your truck's cargo capacity and organization options.

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